{"id":5149,"date":"2023-04-12T06:18:30","date_gmt":"2023-04-12T06:18:30","guid":{"rendered":"https:\/\/wiretroop.com\/?p=5149"},"modified":"2023-04-13T01:19:39","modified_gmt":"2023-04-13T01:19:39","slug":"silicone-vs-teflon","status":"publish","type":"post","link":"https:\/\/wiretroop.com\/silicone-vs-teflon\/","title":{"rendered":"Silicone vs. Teflon: Two Types of High-Temperature Wire Insulation"},"content":{"rendered":"\n<p>Silicone vs. Teflon is the most commonly used material for cable and wire insulation meant for service in high-temperature situations or under intense conditions that can easily degrade physical or electrical properties. <\/p>\n\n\n\n<p>Therefore, this article will help you better understand some primary features.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Defining Hi-Temp Wire<\/h2>\n\n\n\n<p>A hi-temp wire operates at a temperature of about 150<sup>0<\/sup>C, sometimes higher. <\/p>\n\n\n\n<p>Several manufacturers refer to wires operating at temperatures of 125<sup>0<\/sup>C or higher as high-temperature ones. <\/p>\n\n\n\n<p>However, such distinctions are less common because 125<sup>0<\/sup>C is a standard operating temperature.&nbsp;<\/p>\n\n\n\n<p>And when you apply high temp wires, there are some things you need to be clear about.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">High-Temp Wire vs. High-Resistant Wire<\/h3>\n\n\n\n<p>When discussing a high-temperature cable, we generally discuss a minimum operating temperature of 150<sup>0<\/sup>C. <\/p>\n\n\n\n<p>In the case of heat resistance, we define the insulation and shielding of a wire when it comes to withstanding heat.<\/p>\n\n\n\n<p> Further, a high-temp wire is generally heat-resistant, while the heat-resistant one is not always the high temp wire.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Wire Operating Temperature of Popular Cables and Wires<\/h3>\n\n\n\n<p>Operating temperature refers to the temperature at which a wire can typically function for a long period. <\/p>\n\n\n\n<p>There are times when cable and wire manufacturers may also state a higher maximum temperature. <\/p>\n\n\n\n<p>However, it refers to the temperature at which the wire can function briefly without incurring any damage.<\/p>\n\n\n\n<p>Popular Cable and Wire Temperature Rating (For Dry Conditions)<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table><tbody><tr><td><strong>Wire Temperature Rating<\/strong><\/td><td><strong>Popular Cable and Wire types<\/strong><\/td><\/tr><tr><td>75<sup>0<\/sup>C<\/td><td>THW<\/td><\/tr><tr><td>90<sup>0<\/sup>C<\/td><td>Aluminum MCTHHN<br>Aluminum URDRomex NM-BType WType G-GCDLO, SOOWTHWN-2SEUXHHW-2XLP-USE 2 RHH RHW-2UF-BSER<\/td><\/tr><tr><td>105<sup>0<\/sup>C<\/td><td>MTWPC WireBattery CableHook-Up WireSEOOWWelding CableFlat Festoon Cable<\/td><\/tr><tr><td>125<sup>0<\/sup>C<\/td><td>Type P Marine CableJumper Cable<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p><strong>Note:<\/strong> All the ratings mentioned above are considered to be standard. <\/p>\n\n\n\n<p>However, their characteristics can still be changed or enhanced alongside the assistance of insulations that have an increased operating temperature, enhanced cable conductors, or both, which is quite common.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">When Should I Use High-Temp Wire?<\/h2>\n\n\n\n<p>In most cases, a high-temp wire operating at a continuous temperature of 150<sup>0<\/sup>C or more should be used in environments often experiencing significant heat levels as a power, control, and instrumentation cable.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Industrial Applications<\/h3>\n\n\n\n<ul>\n<li>Drilling Rigs<\/li>\n\n\n\n<li>Industrial Ovens<\/li>\n\n\n\n<li>Oil Refineries<\/li>\n\n\n\n<li>Metal Melting Heating Systems used for Casting Purposes<\/li>\n\n\n\n<li><a href=\"https:\/\/en.wikipedia.org\/wiki\/Electric_arc\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">Electric Arc<\/a> Steelmaking<\/li>\n\n\n\n<li>Power Plants<\/li>\n\n\n\n<li>Glass Plants<\/li>\n\n\n\n<li>Robotic Plants<\/li>\n\n\n\n<li>Ironwork Plants<\/li>\n\n\n\n<li>Plastic Plants<\/li>\n\n\n\n<li>Robot-Operated Welding Machines<\/li>\n\n\n\n<li>Car Plants<\/li>\n\n\n\n<li>Other Metal Plants&nbsp;<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"667\" src=\"https:\/\/wiretroop.com\/wp-content\/uploads\/2023\/04\/1-11.jpg\" alt=\"Industrial Oven\" class=\"wp-image-5152\" srcset=\"https:\/\/wiretroop.com\/wp-content\/uploads\/2023\/04\/1-11.jpg 1000w, https:\/\/wiretroop.com\/wp-content\/uploads\/2023\/04\/1-11-300x200.jpg 300w, https:\/\/wiretroop.com\/wp-content\/uploads\/2023\/04\/1-11-768x512.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">Industrial Oven<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Military Applications<\/h3>\n\n\n\n<ul>\n<li>Missiles<\/li>\n\n\n\n<li>Aircraft<\/li>\n\n\n\n<li>Navy Ships<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Utility Applications<\/h3>\n\n\n\n<ul>\n<li>Utility Power Stations<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Residential and Commercial Applications<\/h3>\n\n\n\n<ul>\n<li>Domestic and Commercial Ovens<\/li>\n\n\n\n<li>Several Other Cooking Appliances<\/li>\n\n\n\n<li>Hospitals and Health Centres Specified Medical Equipment<\/li>\n\n\n\n<li>Residential and Commercial Appliances<\/li>\n\n\n\n<li>Lighting Fixtures<\/li>\n\n\n\n<li>Clothing Dryers<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Types of HIgh-Temp Wire Insulation<\/h2>\n\n\n\n<p>Below are the various types of high-temp wire insulation.<\/p>\n\n\n\n<ul>\n<li>Teflon\/TEF\/FEP\/PTFE, whose operating temp is 250<sup>0<\/sup>C.<\/li>\n\n\n\n<li>Silicone Rubber\/Silicone, whose operating temp is 180<sup>0<\/sup>C and subtypes include SRK and EPDM.<\/li>\n\n\n\n<li>Mica Glass, whose operating temp is 450<sup>0<\/sup>C.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Most Popular High-Temperature Wire<\/h3>\n\n\n\n<figure class=\"wp-block-table\"><table><tbody><tr><td><strong>Silicone High-Temp Wire<\/strong><\/td><td><strong>Teflon High-Temp Wire<\/strong><\/td><\/tr><tr><td>SRML &#8211; UL 3252, UL3254Nickel &#8211; 250<sup>o<\/sup>C &#8211; 600V<\/td><td>TGGT (UL 5288) &#8211; Teflon Glass Glass TeflonNickel &#8211; 250<sup>o<\/sup>C &#8211; 600V<\/td><\/tr><tr><td>SRLM-K UL 3231, UL 3410Tinned &#8211; 200<sup>o<\/sup>C &#8211; 600V<\/td><td>TGGT (UL 5127) &#8211; Teflon Glass Glass TeflonNickel &#8211; 250<sup>o<\/sup>C &#8211; 600V<\/td><\/tr><tr><td>SGI &#8211; UL 3257 Ignition WireNickel &#8211; 250<sup>o<\/sup>C &#8211; 600V<\/td><td>CSA AWM PTFE UL 1198 and 1199Silver &#8211; 250<sup>o<\/sup>C &#8211; 600V<\/td><\/tr><tr><td>CSA SEW-1, UL SF-1Tinned &#8211; 200<sup>o<\/sup>C &#8211; 300V<\/td><td>CSA AWM PTFE UL 1164 and 1180Silver &#8211; 200<sup>o<\/sup>C &#8211; 300V<\/td><\/tr><tr><td>CSA SEW-2, UL SF-2Tinned &#8211; 200<sup>o<\/sup>C &#8211; 600V<\/td><td>MGT &#8211; Mica Tape Glass TeflonNickel &#8211; 450<sup>o<\/sup>C &#8211; 600V<\/td><\/tr><tr><td>CSA SEWF-1, UL SFF-1Tinned &#8211; 150<sup>o<\/sup>C &#8211; 300V<\/td><td>N<\/td><\/tr><tr><td>CSA SEWF-2, UL SFF-2Tinned &#8211; 150<sup>o<\/sup>C &#8211; 600V<\/td><td>N<\/td><\/tr><tr><td>Braidless Silicone Fixture UL 3212, 3213, 3214Tinned &#8211; 150<sup>o<\/sup>C &#8211; 600V<\/td><td>N<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Insulated Teflon Cable and Wire\/Teflon Coated Wire\/PTFE Coated Wire<\/h2>\n\n\n\n<p>It is one of a product developed back in 1938. <\/p>\n\n\n\n<p>As an insulator, it is highly durable for <a href=\"https:\/\/wiretroop.com\/mil-spec-wiring-harness\/#more-4925\" target=\"_blank\" rel=\"noreferrer noopener\">mil-spec<\/a> and <a href=\"https:\/\/wiretroop.com\/what-is-a-lead-wire\/#more-4908\" target=\"_blank\" rel=\"noreferrer noopener\">hook-up wiring applications and can<\/a> perform in high-temperature environments.<\/p>\n\n\n\n<ul>\n<li>Applications of Teflon Wiring<\/li>\n<\/ul>\n\n\n\n<p>Teflon is known for having a variety of uses, and as mentioned earlier, it is often used for military applications, hook-up wire, and high-temperature situations. <\/p>\n\n\n\n<p>Its durability makes it highly sought after, especially when you consider the fact that it can withstand temperatures of up to 450<sup>0<\/sup>C. <\/p>\n\n\n\n<p>Other applications that rely on Teflon include; power steering, navigating, air conditioning, and heated car seats.<\/p>\n\n\n\n<p> In addition, with such a strong and durable construction, Teflon wires and cables can take on any demanding application setting.&nbsp;<\/p>\n\n\n\n<ul>\n<li>Various Teflon Grades (PTFE, ETFE, FEP)<\/li>\n<\/ul>\n\n\n\n<p>In the earlier stages, Teflon was created using a basic standard, but as time went by and technology improved, we have seen the evolution of Teflon.<\/p>\n\n\n\n<p> Below are the various grades of Teflon.<\/p>\n\n\n\n<ul>\n<li><a href=\"https:\/\/wiretroop.com\/etfe-vs-ptfe\/#more-4972\" target=\"_blank\" rel=\"noreferrer noopener\">PTFE<\/a> (Polytetrafluoroethylene)<\/li>\n\n\n\n<li>ETFE (Ethylene Tetrafluoroethylene)<\/li>\n\n\n\n<li>FEP (Fluorinated Ethylene Propylene)<\/li>\n\n\n\n<li><a href=\"https:\/\/en.wikipedia.org\/wiki\/Perfluoroalkoxy_alkane\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">PFA<\/a> &#8211;&nbsp; This is a colly polymer version of the PTFE. It works because its ideal mechanical properties and melt processability are achieved when the co-monomer perfluoroalkyl vinyl ether can interfere with the molecular weight and cry-stability without necessarily sacrificing chemical resistance and thermal performance.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Insulated Silicone Cable and Wire\/Silicone Coated Wire<\/h2>\n\n\n\n<p>Essentially, silicone and Teflon wire have similar voltage ratings and temperature features. However, it is still unique in a variety of ways.\u00a0<\/p>\n\n\n\n<p>As an insulator, silicone comes with various distinct features that allow it to fulfill most of its requirements regarding specific applications. Flexibility is one of these features, particularly in high-temperature environments. <\/p>\n\n\n\n<p>This is why SGI cables are often used as hook-up wires in harsh environments. <\/p>\n\n\n\n<p>It can fit in very compact spaces and withstand different levels of handling, which is what their counterparts cannot do. <\/p>\n\n\n\n<p>So, you can apply it in hard-to-reach areas requiring regular maintenance.&nbsp;&nbsp;<\/p>\n\n\n\n<p>In addition, it is also available in fiberglass high-temperature wire like the SRML and SEW constructions.<\/p>\n\n\n\n<p>Further, silicone\u2019s resistance capabilities mean it can withstand aging, UV- radiation, ozone, radioactive rays, and weathering.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Conclusion<\/h2>\n\n\n\n<p>Teflon and silicone can serve various applications, whether heat resistance wire exposed to high temperatures or hook-up wire. <\/p>\n\n\n\n<p>It&#8217;s important to understand the purpose of your application because no option is better overall, with each having its advantages and disadvantages.<\/p>\n\n\n\n<p> For all your high-temp wire insulation needs, contact <a href=\"https:\/\/wiretroop.com\/contact\/\" target=\"_blank\" rel=\"noreferrer noopener\">Cloom Tech<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Silicone vs. Teflon is the most commonly used material for cable and wire insulation meant for service in high-temperature situations or under intense conditions that can easily degrade physical or electrical properties. Therefore, this article will help you better understand some primary features. Defining Hi-Temp Wire A hi-temp wire operates at a temperature of about &#8230; <\/p>\n<p class=\"read-more-container\"><a title=\"Silicone vs. Teflon: Two Types of High-Temperature Wire Insulation\" class=\"read-more button\" href=\"https:\/\/wiretroop.com\/silicone-vs-teflon\/#more-5149\" aria-label=\"More on Silicone vs. Teflon: Two Types of High-Temperature Wire Insulation\">Read more<\/a><\/p>\n","protected":false},"author":7,"featured_media":5150,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[11],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Silicone vs. Teflon: Two Types of High-Temperature Wire Insulation<\/title>\n<meta name=\"description\" content=\"Silicone vs. Teflon are the most commonly used materials for cable and wire insulation meant for service in high-temperature situations\" \/>\n<meta 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