Industrial Cable Assemblies: Why Are They Important?

With the rise of the industrial revolution, the demand for industrial cable assemblies also rose.

In this article, we will look into their features and applications. 

Industrial Cable Assemblies Understanding

Used as a means of connection between the two devices, cable assemblies play an important role in every industry of the world today while containing various connectors on both ends to complete the whole picture. 

Industrial cables have high demand due to their incredible performance in automation, data communication, networking, and signal transmission. 

Common examples of industrial cables include data and coaxial cables, which manufacturers design to withstand rough and wearisome industrial environments.

Features of Industrial Cable Assemblies

The industrial equipment exposes itself to rough conditions, which are harsh and tense.

These cables face overwhelming stress because of different sources such as high voltage, hot temperature, abrasion, etc., which negatively impact the cables and result in their degradation.

Therefore, manufacturers make sure to choose the right cable for the right choice while keeping these scenarios in mind.

In addition, they consider buying industrial cables based on numerous aspects, ranging from shielding options, insulation, and high-flex capabilities to insulation materials. 

With this said, the following are some incredible features of using industrial cables.

  • Industrial cables can transmit signals without interruption in dreadful situations, such as high temperatures, physical handling, oil, ozone, and chemicals.
  • Manufacturers design industrial cables intending to use them long-term. Furthermore, these cables also prevent the spread of flames if a fire breaks out.
  • Engineers and Manufacturers use highly resilient electrical insulations to protect against EMI. Since these cables contain strong EMI preventive measures, industrialists use them in several applications, including power generation, natural gas production, seaport cranes, petrochemical, and industrial robotics.
  • The industrial cables are easy to connect, install and maintain. However, it’s necessary to ensure the approval of cables by the place of manufacture before installation.
Robotic wiring harnesses

Robotic wiring harnesses

Types of Industrial Cable Assemblies

These different types of industrial cables are used in some of the following industries.

Ethernet Cables

The world has seen a tremendous rise in the automation industry with time.

Due to innovative technology, manufacturers and engineers have designed ultra-fast and mega-convenient industrial-based internet cable solutions.

New technologies, e.g., CAT 4, CAT 5, and Bus cables, are used in factories to provide swift internet and telecommunication services.

Robotic Cables

Manufacturers design these cables in a special way to withstand the rough conditions of the robotic industry.

Robotic cables must endure torsional and tensile stress, go through alternating bending cycles, and resist raising temperatures, corrosive chemicals, and oil.

Their performance and resistances are thoroughly tested before these cables are deployed.

Railway Cables

Manufacturers design these cables for data transmissions and railway controls, which are supposed to be flame resistant and halogen-free.

Medical Cables and Wires

The users use medical cables in highly tense environments; therefore, these cables must be reliable and safe.

Manufacturers design this cable to meet industry and medical standards.

Users such as doctors and medical staff use these cables ( clean room cables, silicone cables, robot cables, etc. ) in the monitoring or operating environment.

Marine Cables

The demand for manufacturing marine cables rises due to their high efficiency.

These cables cannot develop flame propagation to stop a fire from spreading.

Furthermore, these cables must be installed in narrow spaces with a low weight.

Crane and Conveyor Application

Industrialists use these cables in the crane system due to their excellent abrasion, notch resistance, and strong ability to withstand rough handling and mechanical stress.

Computer cables

Technicians use industrial assembly cables to connect computer components like monitors, printers, hard drives, etc.

Manufacturers use ATA/SATA, IEEE 1394, UTP, and IDE cables with VGA, USB, and HDMI connectors.

Audio/Visual (AV) cables

Technicians use these sets of industrial cables to connect video and audio equipment to another display, including RGB, VGA, and DVI cables.

Telecommunication cables

Industrialists also use these cables to connect intercoms, telephones, and handsets.

Ethernet cables

Ethernet cables

How Can Cloom Help?

Cloom is recognized for its ability to craft excellent custom cables, wires, and all other accessories per industrial needs.

We put first the satisfaction of our customers and, therefore, deliver high-quality, custom-tailored solutions to our clients.

We make sure that our services take care of the following properties of the industrial cables:

Flexibility: Some industries use rigid cables, while others use flexible cables.

We make sure to meet your demands and deliver you flexible industrial cable at all levels.

Temperature: It is one of the compulsory factors required before preparing your custom cable.

Different cables have different operating conditions, and this alone decides how much insulation would be required for the cable.

We care for cables that can withstand temperatures from -62 C up to 247 C.  

Exposure to the elements: Industrial cables with different environments have different concerns.

We prepare outdoor cables with special protective measures against UV and moisture so they can last longer and avoid degradation.

Industry Cable Assembly Materials:  we use high-grade materials to deliver high-quality industrial cables.

  • Industry-standard specific material.
  • High-quality insulation material along with tough jackets, e.g., TPE or polyurethane.
  • Prolific ethernet connectors for transmitting huge sums of data. 
  • Connectors of various shapes such as circular, sockets, pin, etc.
  • Specialty tapes for preventing friction during usage.
  • Powerful I/O switches and network modules for seamless and robust factory data transmission.

Standards and Regulations: We make sure that our cables and other related products comply with the following standards:

  • Underwriters Laboratories (UL)
  • Military specifications and standards (Mil-spec)
  • Lead-free (LF)
  • National electric code (NEC)
  • CE mark
  • ISO 9001:2015
  • Restriction of Hazardous Substances (RoHS)
  • VDE Association for Electrical, Electronic, and Information Technologies.
  • Occupational Safety and Health Administration (OSHA)
  • Compliance, safety, accountability (CSA)
Computer cables

Computer cables

Conclusion

Manufacturers, Technicians, and Industrialists use industrial assembly cables in factories due to their incredible automation and data communication performance.

At Cloom Tech, we ensure you get the customized industrial cable you choose.

Leave a Comment